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ADVANCED THERMAL MANAGEMENT SYSTEMS

In today's technologically advanced landscape, the demand for high-quality silicone products is ever-increasing. hydraPower dynamics silicone manufacturing and electric vehicle fluid handling systems division stands at the forefront of this industry. Dedicated to delivering precision-engineered solutions tailored to diverse needs, utilising state-of-the-art machinery and innovative techniques, we transform raw silicone into a advanced products capable of operating in high stress, high performance environments.

Consulting with ev industry partners hydraPower dynamics have successfully advised and delivered cutting edge thermal management solutions that operate across commercial electric vehicle battery and coolant systems.

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1. EV FLUID MANAGEMENT LINES

Electric vehicles rely on many subsystems, most of which require accurate temperature regulation to deliver optimal performance. This means more compactly engineered thermal management fluid lines in a confined and often very limited space. We understand the constraints that ev thermal management systems are subjected to. As a result we are able to work with manufacturers to deliver simpler, space-saving architecture thats technically advanced and safer to assemble.

BATTERY COOLANT LINES

Electric vehicles rely on many subsystems, most of which require accurate temperature regulation to deliver optimal performance. This means more compactly engineered thermal management fluid lines in a confined and often very limited space. We understand the constraints that ev thermal management systems are subjected to. As a result we are able to work with manufacturers to deliver simpler, space-saving architecture thats technically advanced and safer to assemble.

BATTERY COOLANT LINES

SILICONE MANUFACTURING & EV FLUID HANDLING SYSTEMS DIVISION

Electric vehicles rely on many subsystems, most of which require accurate temperature regulation to deliver optimal performance. This means more compactly engineered thermal management fluid lines in a confined and often very limited space. We understand the constraints that ev thermal management systems are subjected to. As a result we are able to work with manufacturers to deliver simpler, space-saving architecture thats technically advanced and safer to assemble.

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CUSTOM ENGINEERED SILICONE PRODUCT

Extreme operating conditions demand that our fluid handling systems are manufactured  to be inclusion-free, demonstrating  high quality and longer service times to ensure that the fuel cells they service operate at maximum efficiency and their stability is not jeopardised. Reduction of liquid leakage is our highest priority. Our pipes and fittings are often required to be integrated as much as possible, which increases the complexity of the production process, abbly off-set by skills of production workers.

Manufacturing custom silicone hose product using a variety of construction processes and different materials, which are combined with advanced couplings and assembly techniques our custom engineered silicone product demonstrate consistently high mechanical strength, flexibility and temperature resistance.

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OATMASTER

OATMaster hose has been engineered by hydraPower dynamics material development team specifically to meet the demands of the latest EV thermal management applications. Using an advanced technology lining it can withstand the acids and gases that are commonly required to maintain battery operating temperatures to the correct levels. More reliable and offering vastly improved longevity over Flourosilicone hoses, OATMaster is rapidly gaining a reputation as the hose to use for all Tier 6 EV thermal management systems.

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Our industry partners are able to leverage our considerable engineering expertise built up from over 30 years of experience. We regularly consult with the design departments of world leading companies to help deliver electrification across the transport industries.

 

Advising on materials, manufacturing processes, streamlining of production and assembly our engineering department delivers fluid handling systems that use cutting edge product and engineering techniques.

ENGINEERING CONSULTATION

CUSTOM ENGINEERED SILICONE HOSE

We manufacture a wide range of silicone hose, using various liners and reinforcing materials. Hoses are produced in a wide variety of shapes, colours and sizes, to suit their applications. Meeting the minimum requirements of SAE J20 R1 Class A, and demonstrating a high resistance to weather, ozone and corrosion from coolant and heat transfer our hoses are used across many applications including marine (having Lloyds of London approval), rail and defence. 

ADVANCED COUPLINGS

In the fast growing EV market, performance and safety of thermal management systems are increasingly critical. Efficient and seemless integration of cooling lines during vehicle manufacture is essential. hydraPower dynamics recognise that any fluid handling systems is only as good as it' couplings, therefore we use precision manufactured quick couplings that guarantee reliable performance and can be assembled quickly and without the need for tools.

ASSEMBLEY & RAPID PROTOTYPING

hydraPower dynamics silicone manufacturing and EV fluid handling systems division utiiises 3D printing technology to product jigs and tools to aid the assembly of EV hose systems. Building assembly lines in this way is quicker and more accurate than traditional methods, enabling us to be responsive to manufacturing demands at very short notice. Using this technique we are able to offer our industry partners a rapid prototyping service which can be requested a very short notice.

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Our tailored hose and tube design and manufacturing service caters to diverse industry needs. Using advanced engineering design techniques we are able to  translate our industry partner's unique requirements into precision-engineered products. Our extensive manufacturing facility ensures every product we produce meets rigorous quality standards. From aerospace to pharmaceuticals, we guarantee efficient and safe fluid transfer. Committed to innovation and excellence, we provide end-to-end solutions, ensuring timely delivery and client satisfaction.

CUSTOM MANUFACTURE OF HOSE AND TUBE

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