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TUBE MANIPULATION

Hydrapower dynamics tube manipulation manufacturing service specialises in altering the shape, size, and orientation of tubes to fit specific requirements. Leveraging the latest machinery and expert techniques, this service can achieve a diverse range of bends, twists, and forms tailored for various applications in sectors like automotive, medical, construction, and aerospace. 

Our Highly-skilled technicians ensure that the manipulated tubes maintain their structural integrity and meet stringent quality standards. Advanced software aids in precision design and execution, allowing for complex geometries and tight tolerances. 

Hydrapower dynamics offer partners a service with high capacity , ideal for large-scale projects requiring precision reshaping of tubular materials. Harnessing advanced machinery and streamlined processes, this service can handle significant volumes efficiently, making it ideal for industries like automotive, construction, and aerospace. With a range of CNC multi radius machines most configurations of tube can be undertaken. With a capacity to bend tube up to 127mm diameter most commercial requirements can be catered for.

HydraPower have invested in a considerable range of tooling and machinery that can offer many options for both diameter and wall thicknesses - including:

  • High-speed bulk rough-cut saw

  • High-speed drop through double end deburring machine

  • 3 stage multiform End forming machine

  • Diesel fuel Injection hydraulic nipple press

  • Tube expansion and reduction 12mm to 150mm - Technical data sheets available to download

  • Single/double Hose bead and tube flaring

  • Parflange / Voss / EMB - Technical data sheets available to download

  • Drilling, Slotting, machining

  • Welding – MIG / TIG / Brazing (multi station semi auto)

  • Pressure test – Hydraulic/Air under Water

  • Automated Oil flushing Unit x 2

  • Prototype and small batch production

  • Computerised Tube measurement

  • Bend tooling - Technical data sheets available to download

  • Jigs and Fixtures

  • Offsite / Onsite development for all types of tubular component

 

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CUSTOM MANUFACTURE SERVICES

HOSE ASSEMBLY

We have over 35 years of experience in supplying hose assemblies hydraPower have built hoses for just about every application - small to large bore or low to high pressure.

Hydrapower can manufacture multiline looms typically used in commercial vehicle airbrake system, with breakout points incorporated to aid ease of vehicle build.

NYLON LOOM ASSEMBLY
TUBE END FORMING

Hydrapower dynamics offer tube end forming as a stand alone service or as part of hose assembly manufacture. We offer flaring, bedding, reducing or expanding - all as part of out standard service.

PRESSURE TESTING

Testing and quality assurance is at the core of all our manufacturing processes. We deliver the highest quality service and a world class product.

SUB ASSEMBLY & KITTING

Hydrapower dynamics offers all partners a kitting and assembly service, including sourcing of allied and complimentary parts, which is supported by a very slick logistics operation

BRAZING

Hydrapower dynamics Precision brazing processes ensure strong, corrosion resistant joints for HVAC, automotive and aerospace fluid handling lines.

TUBE MANIPULATION

Hydrapower dynamics offers a precision tube bending and manipulation service across tube of a maximum diameter of 127mm, combined with a large manufacturing capacity.

BEND TOOLING

Hydrapower dynamics specialised bend tooling service employs advanced machinery and expert techniques to guarantee high-quality, consistent bends tailored to your specific applications.

NYLON FORMING

Hydrapower dynamics offers a precision nylon forming manufacturing process that guarantees a consistent, stable product, which can be mass produced for applications where spaces is restricted, such as engine fuel lines.

WELDING

Hydrapower dynamics MIG, TIG and semi auto welding processes enables pressure tight and structural joints in Aluminium, Steel and Stainless alloys.

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Standing at the intersection of innovation and precision, hydraPower dynamics silicone hose manufacturing division is at the cutting edge of high performance fluid handling systems. Catering predominantly to sectors like automotive, medical, and aerospace, this service delves deep into understanding unique application needs. Utilising cutting-edge research methodologies, the team studies silicone's properties, ensuring optimal resilience, flexibility, and temperature resistance. Coupled with state-of-the-art design tools, they blueprint tailor-made hose assemblies, promising enhanced fluid dynamics and durability. This service embodies a commitment to pushing boundaries, ensuring each assembly is a paragon of efficiency, reliability, and technological advancement.

HIGH PERFORMANCE FLUID HANDLING PRODUCTS

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